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SS304 4KW High Viscosity Three Stage Emulsification Pumps with Heating Jacket
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SS304 4KW High Viscosity Three Stage Emulsification Pumps with Heating Jacket

Three sets of stators and rotors are equipped in working cavity. Driving shaft in working cavity is an arm, electrical motor and the shaft in bearing cabinet can be connected by spring coupling to improve the operation quality of driving shaft. Seal form can be selected in different conditions. It is fit for middle-large scale on-line continuous production or circulated treatment production process.
  • 02052A103A011110101

  • Compass

  • TRL 3-80-4KW

Availability:
Quantity:

Specification

Material Contact Parts

SS304/SS316L(1.4301/1.4404)

 

Provided with material inspection report

Material Non-contact Parts

SS304(1.4301)

Flow Rate

1.5-110 m³/hr

Motor Power

4-132 kw

Voltage

380v,220v, 230v, 208v, 460v, 440v, 415v, 400v

Hertz

50hz, 60hz

Phase

Single Phase, Three Phases

Speed

2900rpm, 3500rpm, 1450rpm

Motor Brand

China

Type of Teeth

Rough Teeth, Middle Teeth, Fine Teeth

Teeth Type (GC), Jet-Shear (JQ), Slot Type (GK), Jet-Round Ole Type (JR), Round-Hole Type (GY), Jet-Disperse (JF), High-Effective
(GL), No-Air Blender (JA), Double-Rotor Vortex Type (GD), Jet-Vortex (JX), Square-Hole Type (GS), Fast-Speed Blender No-Dead
Corner (GF)

Head Type

Heating Jacket or Without Heating Jacket

Processing Method

Mixing→Dispersing→Emulsifying→Homogenizing

Material of Mechanical Seal

Alloy + FKM & Alloy + EPDM for Double Mechanical Seal

Connection

Butt-weld, Ferrule End, Male Thread, Female-Male Threaded, Union, Weld-Thread, Flange

Seal Material

Silicone,EPDM, all seals material comply with FDA21CFR117.2600

Working Pressure

≤10bar(145psi)

Supply Pressure for Air Actuator

5~8(72.52psi~116psi)

External Surface Treatment

Ra32~64ui n(0.8~1.6um)

Internal Surface Treatment

Ra16~32uin(0.4~0.8um)

 

Principle Of Dynamics

1. Medium sucked in by strong axial suction force.

2. Single phase liquid, multi-phase liquid or suspended particles are pumped in though single-stage, double-stage or three-stage rotor and stators.

3. No matter what medium property is, pump will evenly shear all the liquid with high-intensity and controllable force.

4. Shearing rate is constant, different sizes depends on gear of rotor and stator and speed of rotor.

 

Highlights at a glance

 *Stainless Steel Construction: Durability and resistance to corrosion for long-lasting performance.

 * High Viscosity Capability: Handles thick liquids efficiently for optimal emulsification.

 * Three-Stage Design: Ensures thorough mixing and dispersing for better results.

 * Double Mechanical Seals: Provides superior leakage prevention for safety and reliability.

 * Heating Jacket: Maintains consistent temperature for precise processing.

 

Advantage

1. Mass production suitable for continuous production of industrialized assembly line

2. Small diameter range,and highly even

3.Time saving,highly efficient and energy saving

4. Low noise,stable operation

5. Reduced quality difference between lots

6. Material is fully dispersed and sheared

7. Deliver in short distance with low lift

8. Easy operation,convenient maintenance

9. Automatic control

 

Options

1. Material SS304 an SS316L are optioned

2. Connection can be butt-weld, ferrule, union, flange

3. Motor brand includes of China motor

4.There are different voltage and hertz are optioned, such as 380v/50hz,220v/60hz

5.Silicone material includes

of Silicone,EPDM, all seals material comply with FDA21CFR117.2600

 

Design Features

1. The flow is designed in 1.5 to 130 m³/hr

2. Motor power can be matched from 1.5 kw to 132 kw

3. The teeth can be designed to

rough teeth, middle teeth and fine teeth

 

How to Order Emulsifying Pump?

1. What's material quality? Such as SS304 or SS316L.

2. What's products used for pump? Such as cosmetic.

3. What's viscosity of products? Such as 10000cps.

4. What's flow rate per hour? Such as 3000 liters per hour.

5. What's power for pump? Such as 2.2KW.

6. What's voltage and hertz? Such as 380v/50hz/3phase.

7. What's type of motor brand? Such as China motor.

8. Do you need VFD Frequency and Control Cabinet or wheel trolley?

9. Do you need heating jacket or without?

10. How many quantity you need?

Drawing & Techanical

 222

333

Selection of Different Impellers and Stators for Customers Referance

Such as rough teeth, middle teeth, fine teeth, impeller with blade, and so on.

It depands on your products characteristic to design, then homogenizer emulsifying pump can work high effective and few repairs.

111

 

Actual Photos and Selection of Configuration for Three-stage High Shear Dispersing Homogenizer Pump

1. Ordinary Variable Frequency Motor or China Variable Frequency Motor or Ordinary Motor

2. FVD Frequency Converter Control Box, such as Delta Brand or Other Brands

3. Cabinet Mobile Cart with Brake or without Brake

4. With Hopper, such as 40L Hopper, 50L Hopper

5. With Tanks 

444

Packaging & Shipping

To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided.

If small order and choose by express , the items are packed by shrink wrap and secondly carton cases.

If heavy weight of cargos,which be packed by strongly seaworthy plywooden cases.

In order to protective items , which will be packed by safety and resistance to shock in plywooden cases.

555

Application

It is applied in industry and sanitary system. Good sealing,no leak,in the oil, chemical industry, water conservancy,electric power, boiler, machinery, metallurgy, sanitary, construction etc.

1. Fine chemical:pigment,glue,sealing compound,resin emulsifying,germicidal agent,coagulating agent.

2. Petroleum chemical:lubricating grease,diesel emulsifying,asphalt modification,catalyst,paraffin emulsification.

3. Bio-pharmacy:injection,antibiotic,ointment,biopreparate,capsule emulsification,sugar coating.

4. Coating&oil inks:printing ink,emulsion coating,construction coating,auto paint,coating auxiliary agent.

4. Pesticides: bactericidal agent,seed coating agent,herbicide,pesticide emulsified oil, fertilizer, biological pesticide.

6. Nanometer material: dispersing and dispolymerizing nanometer material,extracting nanometer products in chemical reaction.

6. Food industry: juice,jam,jelly,ice cream,dairy products,additive,tea drinking.

8. Daily Chemicals: detergent,shampoo,cream,lipstick,cleaning facial milk,daily Essence.

9. Paper making: pulp,adhesive,rosin emulsification,paper making additive,resin Emulsification.

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XuSheng Machinery Industry Co.,ltd 
main products include valves, pumps, pipe fittings, and tanks. Widely used for milk, beer, biological, chemical, pharmacy. 

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 Tel  +86 0577 88178326
 Cell-phone  +86 13587646794
Email  info@sanicompass.com